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Effect of process parameters on the density and porosity of laser melted AlSi10Mg/SiC metal matrix composite

Omotoyosi H. FAMODIMU, Mark STANFORD, Chike F. ODUOZA, Lijuan ZHANG

《机械工程前沿（英文）》 2018年第13卷第4期页码 520-527 doi: 10.1007/s11465-018-0521-y

摘要：

Laser melting of aluminium alloy—AlSi10Mg has increasingly been used to create specialised products in various industrial applications, however, research on utilising laser melting of aluminium matrix composites in replacing specialised parts have been slow on the uptake. This has been attributed to the complexity of the laser melting process, metal/ceramic feedstock for the process and the reaction of the feedstock material to the laser. Thus, an understanding of the process, material microstructure and mechanical properties is important for its adoption as a manufacturing route of aluminium metal matrix composites. The effects of several parameters of the laser melting process on the mechanical blended composite were thus investigated in this research. This included single track formations of the matrix alloy and the composite alloyed with 5% and 10% respectively for their reaction to laser melting and the fabrication of density blocks to investigate the relative density and porosity over different scan speeds. The results from these experiments were utilised in determining a process window in fabricating near-fully dense parts.

关键词： selective laser melting additive manufacturing mechanical alloying powder metallurgy aluminium metal matrix composite

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Water film coated composite liquid metal marble and its fluidic impact dynamics phenomenon

Yujie DING,Jing LIU

《能源前沿（英文）》 2016年第10卷第1期页码 29-36 doi: 10.1007/s11708-015-0388-0

摘要： A composite liquid metal marble made of metal droplet coated with water film was proposed and its impact dynamics phenomenon was disclosed. After encapsulating the liquid metal into water droplets, the fabricated liquid marble successfully avoided being oxygenized by the metal fluid and thus significantly improved its many physical capabilities such as surface tension modification and shape control. The striking behaviors of the composite liquid metal marbles on a substrate at room temperature were experimentally investigated in a high speed imaging way. It was disclosed that such marbles could disintegrate, merge, and even rebound when impacting the substrate, unlike the existing dynamic fluidic behaviors of liquid marble or metal droplet. The mechanisms lying behind these features were preliminarily interpreted. This fundamental finding raised profound multiphase fluid mechanics for understanding the complex liquid composite which was also critical for a variety of practical applications such as liquid metal jet cooling, inkjet printed electronics, 3D printing or metal particle fabrication etc.

关键词： liquid metal marble metallic droplet composite fluid impact dynamics multiphase fluid mechanics

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Three-dimensional composite Li metal anode by simple mechanical modification for high-energy batteries

《能源前沿（英文）》 2023年第17卷第5期页码 569-584 doi: 10.1007/s11708-023-0875-7

摘要： Lithium (Li) metal is believed to be the “Holy Grail” among all anode materials for next-generation Li-based batteries due to its high theoretical specific capacity (3860 mAh/g) and lowest redox potential (−3.04 V). Disappointingly, uncontrolled dendrite formation and “hostless” deposition impede its further development. It is well accepted that the construction of three-dimensional (3D) composite Li metal anode could tackle the above problems to some extent by reducing local current density and maintaining electrode volume during cycling. However, most strategies to build 3D composite Li metal anode require either electrodeposition or melt-infusion process. In spite of their effectiveness, these procedures bring multiple complex processing steps, high temperature, and harsh experimental conditions which cannot meet the actual production demand in consideration of cost and safety. Under this condition, a novel method to construct 3D composite anode via simple mechanical modification has been recently proposed which does not involve harsh conditions, fussy procedures, or fancy equipment. In this mini review, a systematic and in-depth investigation of this mechanical deformation technique to build 3D composite Li metal anode is provided. First, by summarizing a number of recent studies, different mechanical modification approaches are classified clearly according to their specific procedures. Then, the effect of each individual mechanical modification approach and its working mechanisms is reviewed. Afterwards, the merits and limits of different approaches are compared. Finally, a general summary and perspective on construction strategies for next-generation 3D composite Li anode are presented.

关键词： lithium (Li)-ion battery (LIB) Li metal battery three-dimensional (3D) composite Li metal anode mechanical modification reducing local current density

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Studies of fiber-matrix debonding

Navneet DRONAMRAJU,Johannes SOLASS,Jörg HILDEBRAND

《结构与土木工程前沿（英文）》 2015年第9卷第4期页码 448-456 doi: 10.1007/s11709-015-0316-8

摘要： In this paper, the debonding of a single fiber-matrix system of carbon fiber reinforced composite (CFRP) AS4/Epson 828 material is studied using Cohesive Zone Model (CZM). The effect of parameters namely, maximum tangential contact stress, tangential slip distance and artificial damping coefficient on the debonding length at the interface of the fiber-matrix is analyzed. Contact elements used in the CZM are coupled based on a bilinear stress-strain curve. Load is applied on the matrix, tangential to the interface. Hence, debonding is observed primarily in Mode II. Wide range of values are considered to study the inter-dependency of the parameters and its effect on debonding length. Out of the three parameters mentioned, artificial damping coefficient and tangential slip distance significantly affect debonding length. A thorough investigation is recommended for case wise interface debonding analysis, to estimate the optimal parametric values while using CZM.

关键词： single fibre cohesive zone model interface debonding carbon fiber reinforced composite (CFRP)

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装备升级换代背景下金属基复合材料的发展机遇和挑战

武高辉,匡泽洋

《中国工程科学》 2020年第22卷第2期页码 79-90 doi: 10.15302/J-SSCAE-2020.02.012

摘要：

本文从产业化发展战略的角度出发，对我国金属基复合材料的形成和发展进行了评述。简要总结了我国金属基复合材料的发展历程，梳理了当前快速发展阶段中金属基复合材料在几个主要制备方法，如原位自生法、搅拌铸造法、粉末冶金法、压力浸渗法中取得的关键性技术突破。在此基础上，列举了对装备升级换代产生显著推动作用、具有代表性的金属基复合材料工程应用案例，预测了未来5~10年金属基复合材料的发展趋势。针对当前国防与国民经济领域装备技术发展对材料技术提出的挑战，分析了金属基复合材料在军民两用市场的发展机遇与前景，同时就产业化技术和产业环境的不足，从夯实国家级产业化平台和壮大人才培养基地、加大国家投入、加快标准和数据库体系建设、开发低成本高品质材料制备技术4个方面提出了发展建议。

关键词：金属基复合材料产业化应用装备发展材料制备

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A Stoneley wave method to detect interlaminar damage of metal layer composite pipe

Bing LI,Lei QIANG,Tong LU,Xu GENG,Minghang LI

《机械工程前沿（英文）》 2015年第10卷第1期页码 89-94 doi: 10.1007/s11465-015-0323-4

摘要：

The interlaminar defect is a major form of damage in metal layer composite pipes which are widely used in petroleum and chemical industry. In this paper, a Stoneley wave method is presented to detect interlaminar damage in laminated pipe structure. Stoneley wave possesses some good characteristics, such as high energy and large displacement at the interface and non-dispersive in the high-frequency, so the sensitivity of detecting interlaminar damage can be improved and the higher frequency can be used in damage detection compared with Lamb waves. Additionally, as the frequency increases, the wavelength of the Stoneley wave reduces. Thus, its ability to detect small defects at the interface is enhanced. Finite element model of metal layer composite pipe with interlaminar damage is used to simulate wave propagation of Lamb waves and Stoneley wave, respectively. The damage location is calculated by using the Stoneley wave signal obtained from finite element model, and then the results are compared with the actual damage locations. The simulation examples demonstrate that the Stoneley wave method can better identify the interlaminar damage in laminated pipe structure compared with Lamb waves.

关键词： Stoneley wave interlaminar damage metal laminated pipe

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Performance of ionic polymer-metal composite (IPMC) with different surface roughening methods

Ning JIN, Bangfeng WANG, Kan BIAN, Qi CHEN, Ke XIONG,

《机械工程前沿（英文）》 2009年第4卷第4期页码 430-435 doi: 10.1007/s11465-009-0053-6

摘要： Based on permeation and double chemical reduction technology, this paper researches the manufacture of Pt-ionic polymer metal composites (IPMC) and the effect of three types of surface roughening methods on the manufacture and performance of IPMC. The roughening methods include manual polishing, sanding machine polishing, and plasma surface treatment. The appearance and scanning electron microscopy (SEM) features, electro-active deformation and surface resistance characteristics of these IPMC specimens were obtained and compared through specimen tests. The results of the tests indicate that surface roughening technology obviously influences the performance of IPMC. The uniformity and compactness of the metal deposited on the surface and inside the Nafion film are improved by improving surface roughening uniformity. However, the electro-active deformation capability and surface resistance of the specimens decrease at the same time. There is an approximate linear increase relationship between the driving voltage and the bending deformation of the IPMC specimen within a certain voltage range. Under the same specimen dimension, constraints, and driving voltage (3V), the maximum electro-active bending deformation angles of the specimens are about 60°, 45°, and 15° for manual polishing, sanding machine roughening, and plasma treatment, respectively.

关键词： ionic polymer metal composites (IPMC) surface roughening scanning electron microscopy (SEM) analyze actuator electroless plating

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用于气体分离的含多孔材料的混合基质膜——从金属有机框架到离散分子笼 Review

杨子琪, 吴中杰, 白胜博, 应允攀, 杨昊, 赵丹

《工程（英文）》 2023年第23卷第4期页码 40-55 doi: 10.1016/j.eng.2022.07.022

摘要：

混合基质膜（MMMs）将多孔材料与聚合物基质结合，因二者的互补性和协同作用，MMMs在气体分离研究领域得到了广泛关注。多孔材料的可调节性和多样性赋予了MMMs可扩展的功能和优异的分离性能。为了充分发挥MMMs的潜力，研究人员专注于多孔填料与聚合物基质的合理匹配，以提高MMMs的
界面相容性。在本文中，我们重点介绍了利用不同策略，将金属有机框架（MOFs）或金属有机笼（MOCs）与聚合物基质相结合，以制备MMMs的最新进展，并且进一步讨论了MMMs未来发展所面临的机遇和挑战，这将通过合理的材料设计和选择促进MMMs的发展。

关键词：气体分离金属-有机框架金属-有机笼混合基质膜界面相容性

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铝和轨道交通运输

杨遇春

《中国工程科学》 2008年第10卷第5期页码 79-84

摘要：

叙述了铝在轨道列车应用中的特点、应用开发的概况和前景。

关键词：铝铝合金铁路运输高速列车磁悬浮列车

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Ion conduction path in composite solid electrolytes for lithium metal batteries: from polymer rich to

Zhouyu ZHANG, Hao CHEN, Zhenglin HU, Shoubin ZHOU, Lan ZHANG, Jiayan LUO

《能源前沿（英文）》 2022年第16卷第5期页码 706-733 doi: 10.1007/s11708-022-0833-9

摘要： Solid-state electrolytes (SSEs) can address the safety issue of organic electrolyte in rechargeable lithium batteries. Unfortunately, neither polymer nor ceramic SSEs used alone can meet the demand although great progress has been made in the past few years. Composite solid electrolytes (CSEs) composed of flexible polymers and brittle but more conducting ceramics can take advantage of the individual system for solid-state lithium metal batteries (SSLMBs). CSEs can be largely divided into two categories by the mass fraction of the components: “polymer rich” (PR) and “ceramic rich” (CR) systems with different internal structures and electrochemical properties. This review provides a comprehensive and in-depth understanding of recent advances and limitations of both PR and CR electrolytes, with a special focus on the ion conduction path based on polymer-ceramic interaction mechanisms and structural designs of ceramic fillers/frameworks. In addition, it highlights the PR and CR which bring the leverage between the electrochemical property and the mechanical property. Moreover, it further prospects the possible route for future development of CSEs according to their rational design, which is expected to accelerate the practical application of SSLMBs.

关键词： composite solid electrolytes active filler/framework ion conduction path interphase compatibility multilayer design

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Metal-organic frameworks for CO

Lei ZHANG, Junqing ZHANG

《能源前沿（英文）》 2019年第13卷第2期页码 221-250 doi: 10.1007/s11708-019-0629-8

摘要： Metal-organic frameworks (MOFs) have attracted much attention because of their large surface areas, tunable structures, and potential applications in many areas. In recent years, MOFs have shown much promise in CO photoreduction. This review summarized recent research progresses in MOF-based photocatalysts for photocatalytic reduction of CO . Besides, it discussed strategies in rational design of MOF-based photocatalysts (functionalized pristine MOFs, MOF-photosensitizer, MOF- semiconductor, MOF-metal, and MOF-carbon materials composites) with enhanced performance on CO reduction. Moreover, it explored challenges and outlook on using MOF-based photocatalysts for CO reduction.

关键词： metal-organic frameworks (MOFs) photocatalysis CO₂ photoreduction composite

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Influence of surface modified mixed metal oxide nanoparticles on the electrochemical and mechanical propertiesof polyurethane matrix

《化学科学与工程前沿（英文）》 2023年第17卷第1期页码 1-14 doi: 10.1007/s11705-022-2176-9

摘要： Newly synthesized functional nanoparticles, 3-amino-1,2,4-triazole (ATA)/SiO₂–TiO₂ were introduced to the polyurethane (PU) matrix. Electrochemical techniques were used to investigate the barrier properties of the synthesized PU–ATA/SiO₂–TiO₂ nanocomposite coated steel specimen. In natural seawater, electrochemical impedance spectroscopy experiments indicated outstanding protective behaviour for the PU–ATA/SiO₂–TiO₂ coated steel. The coating resistance (R_coat) of PU–ATA/SiO₂–TiO₂ was determined to be 2956.90 kΩ·cm^–2. The R_coat of the PU–ATA/SiO₂–TiO₂ nanocomposite coating was found to be over 50% higher than the PU coating. The current measured along the scratched surface of the PU–ATA/SiO₂–TiO₂ coating was found to be very low (1.65 nA). The enhanced ATA/SiO₂–TiO₂ nanoparticles inhibited the entry of electrolytes into the coating interface, as revealed by scanning electron microscopy/energy dispersive X-ray spectroscopy and X-ray diffraction analysis of the degradation products. Water contact angle testing validated the hydrophobic nature of the PU–ATA/SiO₂–TiO₂ coating (θ = 115.4°). When the concentration of ATA/SiO₂−TiO₂ nanoparticles was 2 wt %, dynamic mechanical analysis revealed better mechanical properties. Therefore, the newly synthesised PU–ATA/SiO₂–TiO₂ nanocomposite provided excellent barrier and mechanical properties due to the addition of ATA/SiO₂–TiO₂ nanoparticles to the polyurethane, which inhibited material degradation and aided in the prolongation of the coated steel’s life.

关键词： SiO₂/TiO₂ nanoparticle nanocomposite coatings dynamic mechanical analysis electrochemical techniques corrosion colloids and interfaces

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Flux-free brazing of Mg-containing aluminium alloys by means of cold spraying

BOBZIN Kirsten, ZHAO Lidong, ERNST Felix, RICHARDT Katharina

《机械工程前沿（英文）》 2008年第3卷第4期页码 355-359 doi: 10.1007/s11465-008-0055-9

摘要： In the present study, AlSi12 and AlSi10Cu4 were deposited onto Mg-containing aluminium alloys 6063 and 5754 by cold spraying. The influences of the two brazing alloys and spray parameters on coating formation were investigated. The microstructure of the coatings was characterized. Some coated samples were heat-treated at 590°C and 560°C in air to investigate the effect of the rupture of oxide scales on the diffusion of elements during heat-treatment. Some coated samples were brazed under argon atmosphere without any fluxes. The results show that AlSi12 had much better deposition behaviour than AlSi10Cu4. Due to the rupture of oxide scales, Cu and Si diffused into the substrate and a metallurgical bond formed between the brazing alloys and the substrates during heat-treatment. The coated samples could be brazed without any fluxes. Because the oxide scales prevented the formation of a metallurgical bond locally, the brazed samples had relatively low shear strengths of up to 43 MPa.

关键词： diffusion metallurgical substrate Mg-containing aluminium spraying

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Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年第5卷第3期页码 256-260 doi: 10.1007/s11465-010-0095-9

摘要： In the present study, samples of aluminium alloy 6060 were coated by cold spraying with a powder of brazing alloy Al12Si. The influence of the process gas temperature on particle velocities and coating build-up was investigated. The coated samples were heat-treated in air and under argon atmosphere to investigate the wetting behaviour of the deposited Al12Si and the diffusion processes between Al12Si coatings and substrates. Coated samples were brazed flux-free under argon atmosphere by an induction heating system. The microstructure of the coated, heat-treated, and brazed samples was investigated. The shear strength of the brazed joints was determined. The results show that the brazing alloy Al12Si could be very well deposited on the substrate by cold spraying. The particle velocity increased with increasing process temperature. Correspondingly, the thickness of Al12Si coatings increased with increasing process temperature. The heat treatments showed that a very good metallurgical bond between the Al12Si coatings and the substrate could be realized by the deposition using cold spraying. The coated samples could be well brazed without fluxes. The coating thickness and overlap width influenced the shear strength of the brazed joints. The highest shear strength of brazed joints amounts to 80 MPa.

关键词： aluminium alloy flux-free brazing cold spraying shear strength